Knowledge Hub
case studies
Case studies
November 30, 2017
4 Min Read

Microbiology meets Total Laboratory Automation

Integration of  the Diagnostic Microbiology specialty in a Total Laboratory Automation model, through the WASPLab connection to the FlexLabTM track.

As clinical laboratories have strived to address workload increases, staff shortages and operational productivity targets, total laboratory automation has become well established in many Core Labs worldwide. Until now, disciplines such as microbiology have remained tucked away in their separate area of the lab, while much progress has been made in consolidating pre-analytical, analytical, and post-analytical tasks across chemistry and hematology departments.

In 2013, the Laboratory at Bassano Hospital elected the Inpeco-Abbott partnership as their vendor of choice. The hospital’s top management, Abbott and Inpeco shared a common vision to measurably improve the performance of the laboratory; it was built around leveraging the analytics, automation, inventory solutions and expertise to drive real impact through selection and monitoring of key performance metrics. Furthermore, the three partners shared the future vision to break down the physical and cultural barriers that separate microbiology and the Core Lab to ultimately combine the two disciplines in a shared vision to deliver better patient service. That shared vision has become a reality.

Inpeco has long led the way in driving multiple analyzer connections through FlexLab Lab Automation and recently has expanded the connection possibilities to include a direct link to WASPLab ®, the Copan solutions for microbiology, bringing this diagnostic specialty within the perimeter of total lab traceability, thus ensuring the reliable quality and optimal delivery of patient results.

Automation Track connection to analyzer

Integration of Microbiology into the FlexLabTM Automation system

Operators often consider microbiology tests as too complex for total lab automation, and they think that no tool could efficiently replace the human activity required. With the advent of new technologies and innovative solutions, it is now possible to effectively automate microbiology testing, which is typically conducted under particular conditions such as the risk of contamination, non-standard containers, and solid transport media. However, many large total laboratory automation projects have excluded microbiology until now due to the perceived complexity of the specialty, preventing it from benefiting from the traceability and chain of custody advantages offered by TLA tracks.

However, since 2014 the Department of Laboratory Medicine of Bassano Hospital, directed by Dr. Giorgio Da Rin, has successfully integrated Microbiology into the Total Lab Automation system.

The connection of the Core Lab with the special Microbiology instrumentation has had a technological and organizational impact on the entire Department; professionals and operators from some quite diversified sectors, were now able to operate on a single functional platform, with the common goal of providing timely responses to clinicians. “For our Department, integrating Microbiology into the Core Lab platform has meant consolidating the quality assurance of results” – says Dr. Giorgio Da Rin.

To include WASP ® in the FlexLabTM TLA processing chain, Inpeco had to consider an ad hoc intervention on Copan’s hardware, which presents an operations height (above the lab floor) that is higher than normal.

The R & D team at Inpeco designed a solution to ‘scale’ the obstacle, with a slightly inclined connection that carries the samples up to the height of the instrument. In collaboration with Copan, Inpeco has studied and developed a complete solution for the process, where WASP® receives the primary tube from the track and returns it there. The system also automates the production, transportation, and storage of the culture plate in the WASPLab® system incubators. Inpeco has also validated tubes developed by Copan specifically for microbiology samples loaded by automation. The ability to study and implement solutions suited to each specific need is one of the strengths of Inpeco, which in fact has an R & D team of over 150 employees. In this case, the challenge presented itself in an undoubtedly interesting way; extending the benefit of sample safety and traceability to such a particular specialty as Microbiology.

A single check-in point for the entire laboratory

Doctor Da Rin and his staff are very satisfied with the solution, which is smoothly connecting different silos: “A single check-in point for the entire lab was a big step forwards; this has enabled a reduction in the staff engaged in those pre-analytical activities that have limited added value. The system now stores microbiology samples, along with clinical chemistry and hematology samples, in one single module. This allows for traceability of the entire process and automatic disposal, resulting in time-saving and reduced human exposure to biohazardous material”.

Thanks to the inclusion of the FlexLabTM track, the lab can load Microbiology samples anytime, day or night, regardless of the presence of a technician from that sector. This allows a reduction in response time, to the benefit of the patient.

The introduction of microbiology diagnostics in a TLA model helps improve the effectiveness and efficiency of all the services provided by the laboratory: “After a few initial doubts, the operators’ satisfaction now is undoubtedly a sign of the quality of the project; today both technicians and doctors no longer need to focus on repetitive and manual operations. But the greatest satisfaction is the awareness of having contributed to delivering a higher quality of service to the patient, safer and in less time

  • Bassano Core Lab treats more than 200,000 people in an urban area. The lab operates 24/7 and processes over 3 million tests per year and approximately 250 different assays from 14 different collection sites.
  • The Core Lab solution integrates 14 different analyzers from various manufacturers. The solution includes clinical chemistry, immunoassay, serology, hematology, coagulation and microbiology
  • 48 different analyzers connected by Inpeco, for 6 different clinical specialties; 14 different pre- and post-analytical automation modules; 6 different track design options.